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复合材料自动铺放CADCAM技术

文章来源:新意玻璃钢 已有次个人浏览并咨询 打印 发表时间:2014-08-13 08:58

FUHECAILIAOGOUJIANSHOUGONGCHENGXINGSHI,GENJUPUFANGXINGMIANTEZHENGHEYUJINDAIKUANDUJINGJIANCAIHOUTONGGUOSHOUGONGPUDIEDAOMOJUBIAOMIANWANCHENGFUHECAILIAOGOUJIANDECHENGXINGZHIZAO,QISHENGCHANXIAOLVDI、FEILIAOLVGAO、CHANPINZHILIANGYENANYIBAOZHENG。ZIDONGPUFANGJISHU(BAOKUOZIDONGPUDAIJISHUHEZIDONGPUSIJISHU)LIYONGZHUANYONGPUFANGSHEBEI,CAIYONGSHUKONGJISHU,SHIXIANLEPUDIEDEZIDONGHUAHEYUJINDAIJIANCAIDEZIDONGHUA,TUPOLEDAXINGFUHECAILIAOGOUJIANSHOUGONGCHENGXINGNANYIKEFUDEPINGJING,JUYOUGAOXIAO、GAOZHI、GAOJINGDUHEGAOKEKAOXINGDEYOUDIAN,YIGUANGFANYINGYONGYUDAXINGFEIJI、YUNZAIHUOJIANDENGGELEIHANGKONGHANGTIANFEIXINGQIZHONGDUOZHONGJIEGOUBUJIANDEZHIZAO,CHENGWEIFADAGUOJIAHANGKONGHANGTIANGONGYELINGYUZHONGDAXINGFUHECAILIAOGOUJIANDEDIANXINGZHIZAOGONGYI。

方向性要求:纤维铺放方向必须满足复合材料结构铺层设计方向。复合材料既是一种材料也是一种结构,其突出优点之一是性能的可设计性,不同的铺层方向与铺层形式可以形成不同性能的复合材料。因此,按结构工艺设计要求的纤维方向进行铺放是实现结构设计要求的基础,也是设计铺放轨迹规划算法的基本准则。

可铺性要求:铺放过程中预浸料不褶皱、不撕裂。自动铺放技术采用一定宽度的预浸带:自动铺带技术采用75/150/300mm等3种宽度的预浸带,自动铺丝技术采用3.2/6.4/12.7mm等3种宽度的窄带。预浸带可变形范围很小,复杂曲面铺叠时只能沿特定的轨迹,否则会导致褶皱或撕裂,继而影响构件的铺放质量,甚至导致铺放过程无法顺利进行。在复杂曲面构件自动铺放轨迹规划时,其算法必须根据构件曲面外形综合考虑预浸帯在铺放过程中的变形因素。

间隙质量要求:单层铺放时满足间隙容差设计要求,满覆盖、不重叠。自动铺放时,由于构件形面的复杂性,按照一定算法求解所形成的铺放轨迹并不一定能保证铺放轨迹中心线间的距离保持恒定,间隙可能过小或过大,如不进行适当处理,将导致材料局部重叠或空缺,从而降低制造精度,影响构件性能。

经济性要求:在满足上述要求的基础上尽可能节约材料、降低成本,提高效率。根据铺放轨迹并按照铺放构件曲面边界特性进行预浸带边界形状规划,生成预浸带切割与预浸带输送(自动铺带)或丝束增减切断(自动铺丝)的特殊指令代码,同时根据铺叠顺序进行整合优化,降低成本,提高效率。

WANSHANDEZIDONGPUFANGCAD/CAMRUANJIANZHUYAOBAOKUORUXIAJIGEGONGNENGMOKUAI:

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自动铺放CAD/CAM软件技术的发展

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国内自动铺放CAD/CAM软件技术的研究现状

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自动铺放CAD/CAM软件技术的展望

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